Tool wear classification using time series imaging and deep learning

Abstract: Tool condition monitoring (TCM) has become essential to achieve high-quality machining as well as cost-effective production. Identification of the cutting tool state during machining before it reaches its failure stage is critical. This paper presents a novel big data approach for tool wear classification based on signal imaging and deep learning. By combining these two techniques, the approach is able to work with the raw data directly, avoiding the use of statistical pre-processing or filter methods. This aspect is fundamental when dealing with large amounts of data that hold complex evolving features. The imaging process serves as an encoding procedure of the sensor data, meaning that the original time series can be re-created from the image without loss of information. By using an off-the-shelf deep learning implementation, the manual selection of features is avoided, thus making this novel approach more general and suitable when dealing with large datasets. The experimental results have revealed that deep learning is able to identify intrinsic features of sensory raw data, achieving in some cases a classification accuracy above 90%

A Cloud-based Framework for Shop Floor Big Data Management and Elastic Computing Analytics

Advanced digitalization together with the rise of disruptive Internet technologies are key enablers of a fundamental paradigm shift observed in industrial production. This is known as the fourth industrial revolution (Industry 4.0) which proposes the integration of the new generation of ICT solutions for the monitoring, adaptation, simulation, and optimisation of factories. With the democratization of sensors and actuators, factories and machine tools can now be sensorized and the data generated by these devices can be exploited, for instance, to optimise the utilization of the machines as well as their operation and maintenance. However, analyzing the vast amount of generated data is resource demanding both in terms of computing power and network bandwidth, thus requiring highly scalable solutions. This paper presents a novel big data approach and analytics framework for the management and analysis of machine generated data in the cloud. It brings together standard open source technologies and the exploitation of elastic computing, which, as a whole, can be adapted to and deployed on different cloud computing platforms. This enables reducing infrastructure costs, minimizing deployment difficulty and providing on-demand access to a virtually infinite set of computing power, storage and network resources.H202

Towards the Design of Heuristics by Means of Self-Assembly

The current investigations on hyper-heuristics design have sprung up in two different flavours: heuristics that choose heuristics and heuristics that generate heuristics. In the latter, the goal is to develop a problem-domain independent strategy to automatically generate a good performing heuristic for the problem at hand. This can be done, for example, by automatically selecting and combining different low-level heuristics into a problem specific and effective strategy. Hyper-heuristics raise the level of generality on automated problem solving by attempting to select and/or generate tailored heuristics for the problem at hand. Some approaches like genetic programming have been proposed for this. In this paper, we explore an elegant nature-inspired alternative based on self-assembly construction processes, in which structures emerge out of local interactions between autonomous components. This idea arises from previous works in which computational models of self-assembly were subject to evolutionary design in order to perform the automatic construction of user-defined structures. Then, the aim of this paper is to present a novel methodology for the automated design of heuristics by means of self-assembly

Automated evolutionary design of self-assembly and self-organising systems

Self-assembly and self-organisation are natural construction processes where the spontaneous formation of aggregates emerges throughout the progressive interplay of local interactions among its constituents. Made upon cooperative self-reliant components, self-assembly and self-organising systems are seen as distributed, not necessarily synchronous, autopoietic mechanisms for the bottom-up fabrication of supra-structures. The systematic understanding of how nature endows these autonomous components with sufficient ''intelligence'' to combine themselves to form useful aggregates brings challenging questions to science, answers to which have many potential applications in matters of life and technological advances. It is for this reason that the investigation to be presented along this thesis focuses on the automated design of self-assembly and self-organising systems by means of artificial evolution. Towards this goal, this dissertation embodies research on evolutionary algorithms applied to the parameters design of a computational model of self-organisation and the components design of a computational model of self-assembly. In addition, an analytical assessment combining correlation metrics and clustering, as well as the exploration of emergent patterns of cooperativity and the measurement of activity across evolution, is made. The results support the research hypothesis that an adaptive process such as artificial evolution is indeed a suitable strategy for the automated design of self-assembly and self-organising systems where local interactions, homogeneity and both stochastic and discrete models of execution play a crucial role in emergent complex structures

Online tool wear classification during dry machining using real time cutting force measurements and a CNN approach

The new generation of ICT solutions applied to the monitoring, adaptation, simulation and optimisation of factories are key enabling technologies for a new level of manufacturing capability and adaptability in the context of Industry 4.0. Given the advances in sensor technologies, factories, as well as machine tools can now be sensorised, and the vast amount of data generated can be exploited by intelligent information processing techniques such as machine learning. This paper presents an online tool wear classification system built in terms of a monitoring infrastructure, dedicated to perform dry milling on steel while capturing force signals, and a computing architecture, assembled for the assessment of the flank wear based on deep learning. In particular, this approach demonstrates that a big data analytics method for classification applied to large volumes of continuously-acquired force signals generated at high speed during milling responds sufficiently well when used as an indicator of the different stages of tool wear. This research presents the design, development and deployment of the system components and an overall evaluation that involves machining experiments, data collection, training and validation, which, as a whole, has shown an accuracy of 78%

Digital Manufacturing on a Shoestring - Low cost digital solutions for SMEs

This paper introduces the Digital Manufacturing on a Shoestring programme as a whole and demonstrates the way in which it addresses the need for low cost digital solutions for SME Manufacturers. It discusses challenges associated with integrating low cost technologies into industrial solutions and the style of IT architectures best suited for integrating these solutions into industrial environments.Engineering and Physical Sciences Research Council [grant number EPSRC: EP/R032777/1

Automated evolutionary design of self-assembly and self-organising systems

Self-assembly and self-organisation are natural construction processes where the spontaneous formation of aggregates emerges throughout the progressive interplay of local interactions among its constituents. Made upon cooperative self-reliant components, self-assembly and self-organising systems are seen as distributed, not necessarily synchronous, autopoietic mechanisms for the bottom-up fabrication of supra-structures. The systematic understanding of how nature endows these autonomous components with sufficient ''intelligence'' to combine themselves to form useful aggregates brings challenging questions to science, answers to which have many potential applications in matters of life and technological advances. It is for this reason that the investigation to be presented along this thesis focuses on the automated design of self-assembly and self-organising systems by means of artificial evolution. Towards this goal, this dissertation embodies research on evolutionary algorithms applied to the parameters design of a computational model of self-organisation and the components design of a computational model of self-assembly. In addition, an analytical assessment combining correlation metrics and clustering, as well as the exploration of emergent patterns of cooperativity and the measurement of activity across evolution, is made. The results support the research hypothesis that an adaptive process such as artificial evolution is indeed a suitable strategy for the automated design of self-assembly and self-organising systems where local interactions, homogeneity and both stochastic and discrete models of execution play a crucial role in emergent complex structures.EThOS - Electronic Theses Online ServiceGBUnited Kingdo

MC-SUITE Energy Consumption use case

Data created and collected to address the Energy Consumption use case. It comprises measurements collected from a specific set of sensors during machining processes.<br><br

Nature Inspired Cooperative Strategies for Optimization (NICSO 2013)

Biological and other natural processes have always been a source of inspiration for computer science and information technology. Many emerging problem solving techniques integrate advanced evolution and cooperation strategies, encompassing a range of spatio-temporal scales for visionary conceptualization of evolutionary computation. This book is a collection of research works presented in the VI International Workshop on Nature Inspired Cooperative Strategies for Optimization (NICSO) held in Canterbury, UK. Previous editions of NICSO were held in Granada, Spain (2006 & 2010), Acireale, Italy (2007), Tenerife, Spain (2008), and Cluj-Napoca, Romania (2011). NICSO 2013 and this book provides a place where state-of-the-art research, latest ideas and emerging areas of nature inspired cooperative strategies for problem solving are vigorously discussed and exchanged among the scientific community. The breadth and variety of articles in this book report on nature inspired methods and applications such as Swarm Intelligence, Hyper-heuristics, Evolutionary Algorithms, Cellular Automata, Artificial Bee Colony, Dynamic Optimization, Support Vector Machines, Multi-Agent Systems, Ant Clustering, Evolutionary Design Optimisation, Game Theory and other several Cooperation Models

Towards the design of heuristics by means of self-assembly

The current investigations on hyper-heuristics design have sprung up in two different flavours: heuristics that choose heuristics and heuristics that generate heuristics. In the latter, the goal is to develop a problem-domain independent strategy to automatically generate a good performing heuristic for the problem at hand. This can be done, for example, by automatically selecting and combining different low-level heuristics into a problem specific and effective strategy. Hyper-heuristics raise the level of generality on automated problem solving by attempting to select and/or generate tailored heuristics for the problem at hand. Some approaches like genetic programming have been proposed for this. In this paper, we explore an elegant nature-inspired alternative based on self-assembly construction processes, in which structures emerge out of local interactions between autonomous components. This idea arises from previous works in which computational models of self-assembly were subject to evolutionary design in order to perform the automatic construction of user-defined structures. Then, the aim of this paper is to present a novel methodology for the automated design of heuristics by means of self-assembly